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Specialty Chemical Plant – Reactor Replacement Piping

Pipe Stress Analysis

Fast-track pipe stress and nozzle load analysis for PVDF-lined stainless steel piping connected to a replacement chemical reactor.

Specialty Chemical Plant - Reactor Replacement Piping

The Work

Project Overview

When a specialty chemical plant in Sauget, Illinois replaced a first-stage reactor, JSC Engineers analyzed the PVDF-lined stainless steel piping connected to it, including hydrochloric acid service. The CAESAR II work evaluated a reroute study and an expansion joint alternative. JSC also qualified nozzle loads on the new 13,800-pound reactor using NozzlePRO finite element analysis. Restraint load tables were issued and updated through three revisions on a fast-track outage schedule, with the core scope completed in approximately two weeks from authorization. The analysis protected the lined piping and reactor nozzles while supporting the plant's turnaround schedule.

Project Details

  • Location: Sauget, Illinois
  • Services Offered: Pipe Stress Analysis, Nozzle Load Qualification
  • Software Used: CAESAR II, NozzlePRO

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